Services
At IUS, we are entirely Customer Focused, we only make commitments that we fully understand and can meet on time. Being a performance-driven & customer-centric company, we continuously improve on every aspect of our business to make sure that our products and services meet or exceed our client’s expectations.
1. Boroscopy / Videoscopy Service
As per clients’ specific requirements, IUS provides services that are rendered with quality & production in mind, by commissioning state-of-the-art automated welding equipment.
Boroscopy / Videoscopy Services are extensively used for diverse applications & in several industries like Pharmaceuticals, Chemical plants, Food processing, piping plants, etc.
Objective
- Pipes are inspected for internal surface finish & weld joints by taking high resolution images.
- Best method for inspection & documentation of orbital welding joints.
- To determine the occurrence of internal defects including corrosion, pitting or presence of foreign objects such as dust agglomerates, welding / grinding chips, cracks.
- To determine the amount of erosion, other extraneous problems in the locations for examination.
Advantages
- High-Resolution image.
- Concentrated remote operation.
- Compatible with the observation of various subjects.
2. Orbital Welding Service
Orbital welding is a technique whereby the welding tool is rotated through 360° around a static work piece to minimize the operator error in pipe / tube welding & allow for a uniform weld around pipes / tubes, which can be difficult to achieve with manual welding processes.
The orbital welding process can create high-quality repeatable welds with the use of a computer, meaning that there is little need for intervention from a welding operator.
Objective
- Pipes are inspected for internal surface finish & weld joints by taking high-resolution images.
- The best method for inspection & documentation of orbital welding joints.
- To determine the occurrence of internal defects including corrosion, pitting, or presence of foreign objects such as dust agglomerates, welding/grinding chips, cracks.
- To determine the amount of erosion, other extraneous problems in the locations for examination.
Advantages
- Boosts productivity.
- Highly precise & high-quality tungsten Inert Gas (TIG) weld joints
- Improved workplace safety.
- Advance features like program saving, fine control & printout of welding parameters.
- Easy to repeat the same quality of weld joints.
3. Electropolishing Service
Electropolishing is an electrochemical process by which surface material is removed by anodic dissolution. Electropolishing is an electrochemical process that removes material from a metallic work piece, reducing the surface roughness by levelling micro-peaks & valleys, improving the surface finish of a metal such as stainless steel, leaving a smoother & more reflective surface.
Objective
- Removes micro peaks & valleys resulting in ultra-polished surface finish.
- Creates a clean, smooth surface that is easier to sterilize.
- Improve anticorrosive properties.
Advantages
- Superior process than mechanical polishing.
- Easy to repeat the same quality of surface finish.
- Lustrous surface finish.
- Microscopically smooth surface.
4. Custom Design Equipment & Processes
Technology integration and design synthesis are core competencies of our Systems.
Each and every component of the system can be customized as per customer / process requirements.
Incorporating the appropriate level of technology for the application is important to ensure that the equipment we build meets or exceeds our customers’ expectations for form, function, cost, and timing.
Every system is designed, manufactured, and tested with a specific process. Proper installation of equipment is checked by various methods like Hydro test, pressure test, & slope verification and all necessary documents are provided as per CGMP standards which include DQ, OQ, IQ, P&ID, isometric, as-built, electrical drawings & all necessary certificates.
Acceptance Test
Factory Acceptance Test
All equipment is subjected to a stringent Factory Acceptance Test in our factory.
Customers are welcome to attend this FAT to review system construction, performance & documentation prior to dispatch of the equipment to site installation.
Site Acceptance Test
All equipment is subjected to a Site Acceptance Test. On-site testing of the equipment is done with all utility connections & reporting of test results of all the equipment & deviation handling.
It is done according to a specified procedure by our engineers in the presence of the Client.